Fiber-To-The-Home Cable Production Line – Advanced Production System
Were you aware that up-to-date fiber optic wire networks function at velocities of up to 190 m per minute? This incredible efficiency stems from sophisticated manufacturing solutions tailored to swift output.
These configurations are built to handle various cabling forms, such as service cables and compact buffered wires. The streamlined form factor, commonly less than 26 meters, renders them perfect for modern facilities.
Seamless coupling with smart factory systems guarantees smooth performance. Via MES/ERP connectivity, these compact fiber unit fabrication lines deliver peerless exactness and performance. This renders them the leading option for businesses striving to remain at the forefront in the fiber network field.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes are crucial for addressing the increasing requirement for steadfast connections. These configurations are designed to create top-grade glass-fiber cables that drive modern networks. Utilizing sophisticated techniques, they ensure precision and speed in each phase of the process.
What is an FTTH Cable Production Line?
An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of uncoated strands strengthened by steel or FRP, encased in shielding casings. Consequently, it forms a robust and effective system for fast digital connectivity.
It works with various compounds, including PVC, LSZH, and PE resins. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system provides exact tension management, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its precision and efficiency. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are transforming how fiber wires are made. Our high-tech system integrates precision, efficiency, and cutting-edge technology to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees steady standards throughout each cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP Integration | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| Optimal Operator Work Level | Enhanced operator comfort |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.